Hellermann Tyton 16mm Copper Link: Precision Connectivity for Demanding Electrical Systems

Engineered for Low-Resistance, High-Conductivity Joints

The Hellermann Tyton 16mm Copper Link is a high-purity, tinned copper connector designed to create secure, low-resistance links between conductors in automotive, marine, and industrial applications. Manufactured from 99.9% IACS conductivity copper and electro-tinned with a 510 micron layer, this link resists oxidation and corrosion, ensuring long-term performance in harsh environments. It is specifically suited for 6 B&S / 6 AWG cable (approximately 16mm), making it an essential component for battery interconnects, busbar connections, and power distribution systems where reliability is critical.

Unlike generic connectors that may suffer from poor conductivity or premature failure, this copper link is annealed to achieve a 40% ductile rating, allowing it to withstand vibration and thermal cycling without cracking. Its compliance with AS/NZS 4325 Part 1 provides assurance of quality and safety for Australian installations.

Key Features

• 99.9% IACS conductivity minimises power loss and heat generation at the connection point
• Electro-tinned finish (510 microns) provides excellent corrosion resistance, ideal for marine and coastal environments
• Annealed copper construction offers high ductility, reducing the risk of fatigue failure under vibration
• Precision M6 stud hole (6.4mm diameter) ensures a secure fit on standard terminals
• Wide operating temperature range from -55C to +155C, suitable for engine bays and extreme climates
• Compact 37mm length allows easy installation in tight spaces such as fuse blocks and busbars

Reliable Performance Where It Matters

In critical electrical systems, a poor connection can lead to voltage drop, overheating, and even fire. The Hellermann Tyton 16mm Copper Link addresses these risks with its low oxygen content (30 ppm max) and total resistivity of just 1.72 micro-ohm cm, ensuring efficient current transfer. The tinned surface not only protects against corrosion but also simplifies soldering or crimping, providing a versatile solution for professional installers.

This link is particularly effective for linking batteries in series or parallel, connecting high-current cables to busbars, or creating custom power distribution setups. Its robust design reduces the need for frequent maintenance, saving time and improving system uptime.

Applications

• Automotive and 4WD: Dual battery systems, winch wiring, and high-output alternator connections
• Marine: Battery banks, switch panels, and grounding links in saltwater environments
• Solar and Off-Grid: Inverter connections, charge controller links, and combiner box terminations
• Industrial: Control panels, motor connections, and power supply distribution

Installation Notes

For optimal results, use a quality crimping tool matched to the 16mm conductor size. The links bellmouth entry reduces strand damage during insertion, promoting a full mechanical and electrical bond. Always follow manufacturer torque specifications for the M6 stud to avoid loosening under vibration.

Upgrade your electrical connections with the Hellermann Tyton 16mm Copper Linka component engineered for conductivity, durability, and peace of mind. Add to your toolkit today and ensure your next project is built on a foundation of reliable connectivity.